A new NASA report has uncovered that Boeing’s reliance on underqualified workers for its Space Launch System (SLS) project has led to significant quality control issues, contributing to delays and increased costs. The SLS, designed to return astronauts to the moon, is now projected to cost $5.7 billion, exceeding its allocated budget by $700 million, and its upper stage is six years behind schedule.
NASA’s Office of Inspector General report highlighted the lack of “trained and experienced aerospace workers” as a major factor in construction delays. It also pointed out “significant quality control deficiencies” at Boeing’s Michoud Assembly Facility, despite its attempts to provide in-house training.
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These quality issues raise safety concerns, especially concerning recent problems with Boeing’s Starliner spacecraft and the 737 Max jets. The report recommended that NASA implement stricter quality control measures and impose financial penalties for non-compliance.
Boeing’s Starliner spacecraft encountered helium leaks and malfunctions in its reaction control system in June, leaving two NASA astronauts stranded on the International Space Station (ISS).
If NASA determines that the docked Starliner capsule is not safe for reentry, the astronauts may have to remain on the ISS until 2025. This situation could lead NASA to adjust a scheduled SpaceX flight in September, potentially removing two astronauts to accommodate the stranded crew members for their return to Earth
Boeing has been under scrutiny for a string of quality control problems across its aerospace programs, raising concerns about the safety and reliability of its products. The company is facing a criminal investigation by the Department of Justice for a recent incident involving a 737 Max jet.
The report’s findings highlight the challenges NASA faces in relying on private contractors for critical space exploration projects.
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